Author Topic: My custom gauge WIP (shaun_king)  (Read 129412 times)

SwiftyOne

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Re: My custom gauge WIP (shaun_king)
« Reply #15 on: June 25, 2013, 09:56:50 pm »
Wow!! Talk about commitment, bloody Fantastic!! ;D..Let me know when this goes into production...Order #1 please! (just kidding) But great work though!  ;)

shaun_king

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Re: My custom gauge WIP (shaun_king)
« Reply #16 on: June 25, 2013, 10:32:00 pm »
LOL :D 

It's not going into production... for now. If it was I'd need to do a very thorough business evaluation to start-up a small company to handle it. Also I'd need to do a proper evaluation for the cost of the parts. If I did it I'd personally want it to be quite an affordable unit; market research would be a massive need to ensure I hit the right price point. Potentially a redesign would need to be completed to help get the cost down to this price point. So.... it's a very very long way from being produced commercially. More of a bit of fun. TBH it is just a labour of love that I'm doing to help my PhD studies. That is it's main purposes. I just happen to be quite obsessive, so it can look like go over top sometimes  ::)
« Last Edit: June 25, 2013, 10:35:17 pm by shaun_king »

shaun_king

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Re: My custom gauge WIP (shaun_king)
« Reply #17 on: June 26, 2013, 10:12:02 am »
You got me thinking about it now you mentioned it... How much would you pay for one of these? This is just a hypothetical question BTW, I'm not expecting orders from you, i'm just seeing what people would be willing to pay for something like this  ;D I'm thinking about producing a sexed up version with Cristiano's components that uses a much less expensive construction so I could drop the overall cost. LOL!

That is taking into consideration that the components from Cristiano would be £110 with maybe an addition of £25 for an effective working tachometer motor, then the cost of a case mouldings, needles, etc.

or.....

there is another option, I could design and manufacture an easily self-assembled case & stand so you could take current Symprojects components that you may already own and put them into it.
« Last Edit: June 26, 2013, 11:40:16 am by shaun_king »

SwiftyOne

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Re: My custom gauge WIP (shaun_king)
« Reply #18 on: June 26, 2013, 10:59:20 pm »
Hi
Well considering I have just paid out almost £450 on a Fanatec CSW dashboard+Sli pro display..(don't get wrong, beautifully made, and loving it! ;) )...Personally that £450, I really did not mind at all for what I have...So I think that's great value ;)
So maybe that could be a ball park figure £400-£500-ish or there about ;) I know I would pay this price, and I'm not even what you would call an hardcore racer by any means..I have my CSW attached to my desk no fancy rig/cockpit...I know a friend of mine who is a hardcore iRacing fan...Just spent over £3,000 on a rig/cockpit and 3x27" monitors and a Fanatec CSW and v2 pedals.....So yeah, around £400-£500 sounds a good place to start ;)  

Edit: Just to add, you may go lol! but you seem more than capable of making something really beautiful and yet practical, :) My dad used to say..."Son! From very small acorns large tree's grow" :) There's food for thought!   

 
« Last Edit: June 26, 2013, 11:10:51 pm by SwiftyOne »

Denis Castilloux

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Re: My custom gauge WIP (shaun_king)
« Reply #19 on: June 26, 2013, 11:35:06 pm »
"or.....

there is another option, I could design and manufacture an easily self-assembled case & stand so you could take current Symprojects components that you may already own and put them into it"


Personally I would prefered the "or....." option.  :)

Denis  8)
“UNDERSTEER” is when you hit the fence with the front of the car.
“OVERSTEER” is when you hit the fence with the rear of the car.
“HORSEPOWER” is how fast you hit the fence.
“TORQUE” is how far you take the fence with you.

SwiftyOne

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Re: My custom gauge WIP (shaun_king)
« Reply #20 on: June 26, 2013, 11:52:40 pm »
"or.....

there is another option, I could design and manufacture an easily self-assembled case & stand so you could take current Symprojects components that you may already own and put them into it"


Personally I would prefered the "or....." option.  :)

Denis  8)

That could be down to personal taste, or even to people that, just don't have the time, or maybe just can't do it (for what ever reason) given the choice however, I would choose the fully made version...Your gonna just have to do the TWO versions lol :)

Sticky22

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Re: My custom gauge WIP (shaun_king)
« Reply #21 on: June 28, 2013, 06:08:06 pm »
wow that's beautiful, amazing piece of work awesome job


shaun_king

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Re: My custom gauge WIP (shaun_king)
« Reply #22 on: June 28, 2013, 09:37:18 pm »
Cheers sticky22

Just took my CAD files into the machine workshop today should be expecting the real cases back in a couple of weeks. Yay!  ;D ;D

SwiftyOne

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Re: My custom gauge WIP (shaun_king)
« Reply #23 on: June 28, 2013, 10:00:24 pm »
Nice one!..Can't wait to see what it looks like for real ;)

shaun_king

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Re: My custom gauge WIP (shaun_king)
« Reply #24 on: June 28, 2013, 10:08:18 pm »
When they come back the surface will be rough because i used a soft-ish foam because it was cheaper. I'll have to spend a fare bit of time sanding, priming and painting them for this reason. shouldn't look too bad when they are finished though :)

Probably gonna design wee stand for them while i'm waiting for them to come back.

SwiftyOne

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Re: My custom gauge WIP (shaun_king)
« Reply #25 on: June 29, 2013, 01:35:43 am »
When they come back the surface will be rough because i used a soft-ish foam because it was cheaper. I'll have to spend a fare bit of time sanding, priming and painting them for this reason. shouldn't look too bad when they are finished though :)

Probably gonna design wee stand for them while i'm waiting for them to come back.

Maybe it's time to invest in one of these printers: http://www.youtube.com/watch?v=8aghzpO_UZE

Can you just imagine what you could with one of them ;)

shaun_king

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Re: My custom gauge WIP (shaun_king)
« Reply #26 on: June 29, 2013, 09:26:46 am »
Cool... we have Z-corp machines and 3D scanners at my uni... students use them all the time for 3D printing.
Mechanical engineering mainly use the scanner for their racecar builds and the more artistic use the Z-Corp
for their designs. I use both cos I'm a freak  ::)

I made a scan of the assembled wheel module and seat with a FARO 3D scanner. If any one wants a copy of the scan just
contact me and I can send it to you. The scan was a bit patchy, but was good enough to ensure that hole positions were
correctly positioned.



I also scanned my seat:



After talking to folks outside the uni, I kinda realise that I am truly blessed to have so much crazy equipment around me.
I almost wanna give it all away to everyone to use cos i feel a bit selfish, but I'd get in trouble if i did that  :)
« Last Edit: June 29, 2013, 12:16:28 pm by shaun_king »

shaun_king

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Re: My custom gauge WIP (shaun_king) *** UPDATE***
« Reply #27 on: July 04, 2013, 12:08:21 pm »
Just me again with a quick update. I've been working mock lighting assembly. Finally finished the speedometer and tachometer assembly.
I was a bit worried that the lights would drain power from the linear motors. In an illumination relation topic I posted Cristiano said that it
should be okay so I moved forward with  some confidence, however it was a relief to see it all work in the end cos my technical
production skills can be flawed at times. I suppose  1AMP was more than enough to push the 12v into the motors and LED’s. I
just need to get my hands on the RP cases, shorten the wires and all I need to do is paint the cases and design/fabricate a
stand for it. Getting there slowly.





In the new assembly rendering below you can see how the new lighting assembly incorporates onto the main frame of the cluster. Only
slight mods were made to the frame to add spacers for the small PCB panel that hold the 12v LED resistors. I’m going to add switches
to the back of the rear cover so I can turn the lights on/off. The red dots on the image below shows the location of the switches in the
wiring system. Thought a bit of drama could be fun so I bought some covered aircraft aircraft switches. The LED mounting has changed
too to help stop light leakage.





Also got a part back from the work shop. Above is a picture of the front cluster. All is going well in the production of
these. They need a bit of finishing because there are small ledges that are created because a short milling bit was
used for this one.





The next one is already on the plate and buzzing around. For those who like to watch short videos of repetitive work
machines click on the video link to get a 36 second blast of the frame being robotic sculpted from a block of sikatool:
http://youtu.be/8NYuG_VnZeo
« Last Edit: July 05, 2013, 01:45:13 am by shaun_king »

shaun_king

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Re: My custom gauge WIP (shaun_king)
« Reply #28 on: July 06, 2013, 05:20:50 pm »
The parts are arriving fast and furious.

The photos show it part assembled with the milling frame still supporting the most recent arrival. I’m a bit worried that the material that I’ve
used might be a bit soft at the moment. the whole structure is strengthened by the plastic gauge but if it breaks the breaks the next step
is to mill the same part out of a harder sikatool. Just waiting for the rear cover to coming in a then it’s time to prep & paint the surfaces.







« Last Edit: July 06, 2013, 06:04:39 pm by shaun_king »

Jadran

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Re: My custom gauge WIP (shaun_king)
« Reply #29 on: July 06, 2013, 07:46:56 pm »
WOW it looks fantastic !!!

 

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